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ASME DOT Compliant Composite Pipe Repair Example

Pipe Wrap Repair Services

Banks Industrial Group (BIG) provides composite wrap repair service to restore and reinforce corroded, weakened, or holed pipe and tank walls. Our Belzona SuperWrap II system is easily applied and cures quickly to ensure minimum downtime. In many cases, we are able to restore metal loss typically considered beyond repair.

Using the Belzona SuperWrap II system, our team is able to:

  • Rebuild and strengthen areas experiencing metal loss due to pipe corrosion, including holes and cracks
  • Fix complex pipe geometries including bends, straights, tees, reducers, and flanges
  • Repair large diameter pipes and patch repair tank walls

Repairs are suitable for safety-critical, pressurized applications and can remain maintenance-free for up to 20 years. Formulations are available for cold climates and high temperatures up to 302°F and suitable for use within the oil and gas, petrochemical, power generation, wastewater, and marine industries.

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BIG Pipe Wrap Repair Service Benefits
Minimal Downtime BIG’s Belzona SuperWrap II system offers easy application and cures quickly, enabling a rapid return to service
Extend Asset Service Life Our durable repairs last up to 20 years, lowering overall maintenance costs
Reduce Labor Costs Cold repair can often be performed without emptying the entire vessel
Safer Work The Belzona SuperWrap II system is safer and more cost-effective than conventional welding
Online and Offline Applications The Belzona SuperWrap II system is suitable for both online and offline applications
Expert Workers Pipe wrap repairs are performed by BIG’s team of trained and validated experts
Code Compliance Repairs are compliant to ASME PCC-2, DOT and ISO24817 testing standards
Restore Integrity BIG’s engineered solutions restore asset structural integrity and prevent further corrosion
Resistant Properties Repair compounds are corrosion- and chemical-resistant

Pipe Corrosion Leads to Safety Issues, Failure, and Downtime

In harsh industrial and marine environments, pipes, tanks, and other machinery are exposed to corrosion and erosion. Over time, this exposure weakens the parts’ structural integrity, leading to holes and leaks. This problem frequently occurs in the area of complex bends or tees where pipes are most vulnerable and difficult to fix.

When leaks form, they can create a long list of problems, including:

  • System Failure
  • Shutdowns that lead to costly downtime
  • Product loss
  • Environmental contamination
  • Safety hazards

Along with these issues, you may incur clean-up costs and fines. Cut and weld repairs are typically performed to fix metal corrosion, but welding is hazardous, slow, and expensive work. In many cases, welding repairs require system clean-outs, permits, inspections, and downtime.

Banks Industrial Group offers a better alternative: the Belzona SuperWrap II epoxy composite wrap pipe repair system.

superwrap pipe repair video preview
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Belzona Superwrap II overview video.

epoxy composite wrap used to restore structural integrity of corroded pipe
water drips from hole in factory pipeline
belzona epoxy compound wrap used to repair hole in complex geometry pipeline bend
composite pipe wrap accommodates complex geometries
composite pipe wrap repair of corroded cooling water pipe
example of through-wall pipe corrosion causing holed conditions
composite pipe wrap used to repair through-wall industrial pipe corrosion
holes caused by corrosion in side wall of metal storage tank
metal surface is blasted to remove corrosion and composite wrap is applied to seal holes and return structural integrity
epoxy composite wrap applied to metal storage tanks rebuilds metal loss and returns structural integrity
hot water tank corrosion repaired with composite wrap
corrosion under insulation damage to petrochemical process column
metal through-wall holed conditioned repaired with epoxy metal repair compound
epoxy composite wrap used to repair corroded petrochemical process column
metal corrosion damage to grit screw classifier
composite wrap used to repair areas of metal corrosion on grit screw classifier
epoxy composite wrap used to restore structural integrity of corroded pipe
water drips from hole in factory pipeline
belzona epoxy compound wrap used to repair hole in complex geometry pipeline bend
composite pipe wrap accommodates complex geometries
composite pipe wrap repair of corroded cooling water pipe
example of through-wall pipe corrosion causing holed conditions
composite pipe wrap used to repair through-wall industrial pipe corrosion
holes caused by corrosion in side wall of metal storage tank
metal surface is blasted to remove corrosion and composite wrap is applied to seal holes and return structural integrity
epoxy composite wrap applied to metal storage tanks rebuilds metal loss and returns structural integrity
hot water tank corrosion repaired with composite wrap
corrosion under insulation damage to petrochemical process column
metal through-wall holed conditioned repaired with epoxy metal repair compound
epoxy composite wrap used to repair corroded petrochemical process column
metal corrosion damage to grit screw classifier
composite wrap used to repair areas of metal corrosion on grit screw classifier

Composite Wrap Examples

The images shown above demonstrate a variety of composite wrap metal repair applications including: pipes suffering from corrosion under insulation, storage tanks with through-wall corrosion damage, repair of complex pipe bends and other industrial machinery.

Belzona Cold-Curing Composite Wrap Repairs are Safer, Faster, and Longer-Lasting than Conventional Welding

The Belzona SuperWrap II system restores structural integrity and rapidly repairs corrosion, erosion, and impact damage to pipelines and tanks—including holed conditions. Faster and safer than conventional welding, Belzona repairs typically take a few hours to complete and can be done in situ without hot work. In many cases, systems can remain online and do not require draining or clean-outs, saving you time, money, and labor.

The SuperWrap II system is also incredibly durable. Made with a combination of 100% solid resin, carbon, and glass fiber reinforcement sheets, Belzona epoxy composite repairs can remain maintenance-free for up to 20 years.

General SuperWrap II benefits include:

  • Faster repairs to make your plant more productive and profitable
  • Easier maintenance to improve plant reliability and reduce risk
  • Long-lasting durability to reduce future maintenance expenses

Banks Industrial Group Is Your Source for Pipe Wrap Repair Services 

Banks Industrial Group provides single-source service for the repair and reinforcement of weakened or holed pipe and tank walls. Let our team of professionals repair your pipes, ensuring they have the structural integrity to maintain safe and efficient operation.

Banks Industrial Group specializes in above-ground storage tank insulation, protective coatings, concrete, and related maintenance and repair services. Our innovative, and cost-saving solutions help keep your facility running efficiently. For more information about our pipe wrap repair services, contact our team today by calling 856-687-2227.